Thursday, September 09, 2010
   
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Saturday Surgery
ALFA ROMEO 6 SPEED V6/JTD GEARBOX REBUILD

The Alfa Romeo 6 speed gearbox can suffer from differential (diff) failure which often punches a hole in the gearbox through to the clutch. On some occasions the clutch fails and punches part of the clutch through the gearbox casing into the differential causing the gearbox to fail.

Alfas with this gearbox fitted

Alfa Romeo 156 3.2 GTA (& Selespeed)
Alfa Romeo 156 2.5

Alfa Romeo 147 3.2 GTA
Alfa Romeo 147 1.9 JTD 16v

Alfa Romeo GT 1.9 JTD
Alfa Romeo GT 3.2

Alfa Romeo GTV 3.0
Alfa Romeo GTV 3.2

Alfa Romeo 166 2.5
Alfa Romeo 166 3.0
Alfa Romeo 166 3.2

Many people chose to fit a Q2 differential which will prevent the failure

 

Hole punched in a gearbox casing
from a failed differential

 

 

 

 

 

 

 


Cleaned internals of gearbox

Selector forks: These select the gears inside the gearbox

Gears: All gears are cleaned and thoroughly checked for damage

Gearbox being reassembled

Q2 Differential
Laid out on the work bench are all the parts used inside the gearbox to install a Q2 differential.

Here the original differential along with a Q2 limited slip differential is pictured



Gearbox and Q2 Pricing




Q2 fitted to a car in situ £600

Q2 fitted to a supplied gearbox £450

Full gearbox rebuild and Q2 after diff failure £1000
(exchange or supplied gearbox)

Many customers have their local garage remove their gearbox and we organise a courier to collect the gearbox and bring it to us where we rebuild it, fit the Q2 and courier it back to the garage. We can organise this from most countries.

*It is the responsibility of the garage or person fitting the gear box to ensure that the oil is added as the gear box will be shipped dry.

To remove the gearbox from the car, rebuild the gearbox fitting a Q2 differential and refitting £1,300, it is often a good idea to replace the clutch if this work is being carried out (this excludes the Alfa Romeo 166)


Warranty


With our rebuilt gearboxes we offer a 12,000 mile or 12 month warranty, which ever comes first. Here are the terms of our warranty:

Oil levels must be checked regularly as oil starvation will void the warranty. After 500 miles, the oil must be checked.


 

4-WHEEL ALIGNMENT

ENGINE REBUILDS

CLUTCH REPLACEMENT

GEARBOXES

Q2

EBAY SHOP

IMPORTANT NOTICE

As of 13/11/2006 the official service interval on cambelts on 1.6L, 1.8L, 2.0L Twin Spark engines and 2.0L JTS engines
in all models has been reduced to 36,000 miles or 3 years, whichever is sooner.

Aulolusso Servicing ltd
Company No. 06547804

Evo Magazine